World’s Largest Automated Wood Chip Sampling System

M&W JAWO Sampling Delivers World’s Largest Automated Wood Chip Sampling System to HOFOR’s BIO4 Plant

M&W JAWO Sampling is proud to announce the successful delivery and commissioning of the world’s largest fully automated sampling system for wood chips at HOFOR’s Amager Power Plant, in the new BIO4 unit (formerly “AMV4”). This 500 MW biomass unit replaces the coal-fired unit 3 making a pivotal shift in energy production.

 

The automated sampling solution ensures highly accurate and representative samples from the 1.2 million tons of wood chips used annually at the plant. It significantly improves efficiency and safety by eliminating seven manual sampling operations per day and enabling continuous 24/7 operation.

Project Summary

ANNUAL BIOMASS CONSUMPTION

1.2MTons

Wood chips processed

THERMAL CAPACITY

500MW

Biomass CFB unit

CO2 REDUCTION

600KTons

Coal replaced annually

CITY HEATING

60%Coverage

Of Copenhagen’s demand

LOGISTICS

200+Ships

Up to 30,000 tonnes per ship

The comprehensive sampling system is a feat of engineering

The system is designed with two parallel sampling lines to ensure continuous operation and redundancy.

Featuring: Two cross belt samplers (each taking four sub-lots of 75 litres per hour); four screw conveyors for controlled feeding to four Rotary Tube Dividers;  two 16-meter tall bucket elevators for reject material; four dividers and sample collectors with splitters.

Through this project M&W JAWO Sampling has again demonstrated our ability to deliver high-quality and customized, automated industrial sampling solutions for large-scale biomass and energy plants.

BIO4 - two sampling lines

Technical Specifications

SAMPLING CORE

  • Cross Belt Samplers
    2 units
  • Sample Collectors
    2 automated
  • Dividers
    4 units

TRANSPORT SYSTEM

  • Bucket Elevators
    2 x 16m
  • Screw Conveyors
    4 units
  • Material
    Controlled feeding & Reject

PERFORMANCE

  • Annual Volume
    1.2M tonnes
  • Plant Output
    3,190 GWh power and heat
  • Availability
    24/7

Ambition to become the world’s first CO2-neutral capital

The BIO4 unit plays a pivotal role in Copenhagen’s ambition to become the world’s first CO2-neutral capital. By replacing 500,000–600,000 tonnes of coal annually, the plant now supplies 60% of the city’s heating demand from biomass, a significant step towards a sustainable future.

 

This project builds M&W JAWO Sampling’s long history of collaboration with the Amager Power Plant, including an automated coal sampling system in 1989 and a wood pellet sampling system in 2012.

 

Visit and get an introduction to BIO4 together with Bjarke Pålsson (Video on Youtube)

For further information

Bjarke Pålsson

Bjarke Pålsson

Co-CEO & Owner